Iron Based Cellular Material

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  • Cellular materials structures have solid surfaces or face sheets and cores with complex architectures which may be more than 95 percent voids.
  •  These are similar to foams, but with aperiodic rather than stochastic structure.
  • These materials are designed to maximize load bearing, energy absorbing and thermal dissipation capability while reducing the overall weight of the structure.
  • Cellular structures can also play a significant role in the thermal management in and around heat-producing systems and components.
  •  In fact, cellular structures have been demonstrated to effectively control the heat transfer from jet aircraft plumes to naval structures and for effectively dissipating the heat from an aircraft radar cooling system. Current research is focused on blast and fragment resistance to events affecting naval ground vehicles.
  • The demand today in commercial and military markets alike is for lightweight, multi-functional structures that are cost-effective, safe and efficient. Response has been limited because of the complexity of the demand.
  • Cellular Materials International, Inc. (CMI), however, offers structures that are lightweight and multi-functional in a variety of designs and materials.
  •  Its advantages are that these materials are lighter than traditional metal forms (solid sheets), more functional than traditional cellular materials , and therefore can be more cost-effective and environmentally friendly than any competitor material.
  • Cellular metals based on iron have been intensively investigated during the last two decades. Because of the significant decrease in of the structural density of iron based cellular structures, numerous technologies have been developed for their manufacturing. Besides the tremendous weight reduction a combination with other properties like energy and noise absorption, heat insulation and mechanical damping can be achieved.
  • This contribution will give an overview about the latest state in iron based cellular materials, including technologies in manufacturing, properties and potential applications.
  • CMI's periodic cellular materials are comprised of a metal core sandwiched between two face sheets


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