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- Aluminum is a
silvery white and ductile member of the poor metal group of chemical
conductors provide an economical alternative to copper and have been
used for many years in various types of insulated wire and cable.
conductors used today in building wire and service cables are more than
likely manufactured from an aluminum alloy known as an ACM alloy.
- The aluminum industry
has evolved over the past 100 years from the limited production of alloys
and products to the high-volume manufacture of a wide variety of products.
Today’s U.S. aluminum production includes roughly 5.6 million tonnes of
flat-rolled products, 1.7 million tonnes of extrusions and tube, and 2.4
million tonnes of ingot/castings.
- The conventional method
for splicing high voltage conductors uses a hydraulic press to form a
compression joint that connects the two ends of a conductor.
- The first technology
being tested at Powerline Conductor Accelerated Testing (PCAT) is an
aluminum conductor composite-reinforced (ACCR) cable, which is an advanced
conductor developed by 3M Corporation.
- Aluminum is used
widely for high-voltage switchyard bus, as tubular aluminum conductors
provide a very favorable combination of mechanical and electrical
- Aluminum Conductors
has excellent dielectric insulation with very thin film thickness and
high thermal conductivity without an interleaved insulation, impeding
- The market for
aluminum transmission cable wire grow as the country expands power
There are additional markets for aluminum conductors in building wire,
winding wire and CATV coaxial cable. All three of these markets are
thought to account for slightly less than 50,000 tonnes of aluminum use
- Aluminum conductor
has been used by various other groups in magnet construction but this
has been the exception rather than the rule.
without loss of strength.
ACSS uses a fully annealed
aluminum conductor around a steel core. The steel core provides the
entire conductor support. The aluminum strands are “dead soft”, thus the
conductor can be operated in excess of 200
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